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Sr. Wheels & Tires Engineer

Hyundai America Technical Center, Inc.
life insurance, paid time off
6800 Geddes Road (Show on map)
Jul 21, 2025
Sr. Wheels & Tires Engineer

Hyundai America Technical Center, Inc. (HATCI) is searching for a Senior Engineer for the Chassis Engineering Team II



The Team:

The Chassis Engineering Team II would oversee the design, development, and release efforts of the following disciplines: chassis mounts, vehicle braking systems, and vehicle driveline systems



The Position:

The Sr. Wheel & Tire Systems Engineer would be a technical expert and key leader in the design, development, and validation of wheel and tire assemblies for U.S. pickup trucks and off-road vehicles from concept to production release. This role focuses on delivering robust wheel and tire solutions - including specialty off-road tire systems (beadlock wheels, mud-terrain tires, run-flat technologies) and integrated TPMS/tire pressure management - that meet stringent performance, safety, and durability requirements.

What You Will Do:

  • Design & Development:Lead the engineering of wheel and tire systems from concept through production; use CATIA V5 to create 3D models and 2D drawings of wheels, tire/rim interfaces, and integration of TPMS sensors; ensure designs meet all performance targets and integrate seamlessly with braking and suspension systems
  • Specialty Off-Road Systems:Develop and implement specialized off-road tire technologies such as beadlock wheel systems (for low-pressure off-road use), mud-terrain and all-terrain tire packages, run-flat tire inserts, and central tire inflation / TPMS solutions; work with suppliers to customize systems for vehicle applications
  • Validation & Testing:Define test plans and criteria for durability, fatigue, impact, and off-road abuse testing of wheels and tires; support vehicle-level testing for ride and handling on various terrains; analyze test data and failure modes and iterate designs to meet safety and performance standards
  • Regulatory Compliance:Ensure all wheel and tire systems comply with relevant regulations and industry standards, which includes adherence to FMVSS for wheels/tires and TPMS, as well as SAE and other applicable standards for tire sizing, load ratings, and performance
  • Cross-Functional Collaboration:Collaborate closely with engineering teams to integrate wheel/tire systems without issues (e.g. brake caliper clearance, suspension travel, fender clearance); coordinate with manufacturing and service teams to ensure the wheel and tire designs are feasible to produce, assemble, and service (including spare tire and jack/tool provisions)
  • Supplier Coordination:Act as the technical liaison with OEM and Tier 1 suppliers for wheels and tires; develop specifications and requirements for supplier-designed components (custom tire compounds, wheel castings/forgings) and manage supplier deliverables; lead design reviews with suppliers and resolve technical issues in development or production (e.g. tire uniformity problems, wheel finishing issues, etc)
  • Project Leadership: Manage wheel and tire subsystem projects on new vehicle programs; track progress of design and testing milestones, and ensure on-time delivery of components for prototype builds and production; conduct design reviews, DFMEAs, and DVP&R for wheel/tire systems; provide regular status updates to program management and proactively address any risks or roadblocks.
  • Mentorship and Technical Guidance:Provide leadership within the chassis engineering team by mentoring junior engineers and sharing expertise in wheel & tire engineering; demonstrate a willingness to continuously learn and be trained in new methods or technologies
  • Travel up to 20% of the time, both domestically and internationally

What You Will Bring to the Role:

  • Basic Qualifications:


    • Bachelor's degree in mechanical, automotive, or a related field of engineering
    • 8-10 years of experience in chassis and suspension design, with a focus on Wheel & Tire systems
    • Proficiency with 3D modeling, assemblies, and 2D drawing generation via CATIA V5
    • Strong understanding of GD&T and tolerance stack-ups in wheel hubs and rim interfaces
    • In-dept knowledge of relevant FMVSS regulations and SAE standards related to wheels and tires
    • Strong understanding of vehicle ride and handling dynamics, especially how tire construction, tread, and wheel size influence ride comfort, steering response, and off-road traction
    • Experience with ride tuning, alignment specifications, and chassis setup for off-road or heavy-duty applications
    • Knowledge of durability testing procedures for rough road, pothole, and off-road endurance
    • Experience with CAD data management and revision control
    • Demonstrated ability to interpret test data, perform data-driven design decisions, and apply engineering analysis
    • Flexibility withprogram and process changes, as Hyundai/Kia/Genesis is willing to make late changes to satisfy customer needs
    • Good written, oral, interpersonal, and leadership skills
    • Proficiency in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word
    • Excellenttime management, self-management, and organization skills
    • Ability to remain current with new technologies and best practices
    • Willingness to attend training, workshops, or conferences to enhance skills
    • Ability to diagnose and resolve complex, section-related issues
    • Valid Driver's License and a satisfactory driving record



  • Preferred Qualifications:


    • Master's degree in mechanical, automotive, or a related field of engineering
    • Experience working on electric or hybrid vehicle suspension systems
    • Knowledge of the Wheel & Tire systems, durability, set up, articulation, etc of pickup trucks, SUVs, or off-road vehicles
    • Experience with CAE analysis (FEA of wheels, tire modeling) and interpreting results to guide design
    • Experience performing advanced suspension modeling, simulations, and optimization via CAE tools (e.g., ANSYS, Nastran, MATLAB/Simulink, etc.)
    • In-depth understanding of vehicle ride & handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs
    • Knowledge of solid axle and independent suspension systems in off-road conditions
    • Familiarity with CATIA V6 and PDM (i.e., ENOVIA V6) or Windchill PLM systems
    • Professional Engineer (PE) license or Six Sigma certification


What Hyundai Can Offer You:

  • Zero-dollar Employee Premiums on Medical, Dental, and Vision for You and Your Family
  • 100% Employer-paid Disability and Life Insurance
  • Generous Paid Time Off, Including Vacation, Sick, and Abundant Holidays
  • Hybrid Work Schedule
  • Competitive Salaries
  • A Global Environment that Fosters Diversity
  • Retirement Savings and Planning Benefits
  • Access to Health Savings Accounts and Flexible Spending Accounts
  • Flexible Work Hours

Other Details:

  • Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

    • HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRM Federal contractor.



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